Method of controlling a compressor to an unloaded state

专利摘要:
Method for controlling a compressor to an unloaded condition, wherein the compressor comprises a compressor element (2) with an inlet (5), wherein in the unloaded condition via the inlet (5) a residual flow rate (QD) to and in the compressor element ( 2) is drawn in, and wherein for a transition from a load condition to the unload condition of the compressor, the inlet (5) of the compressor element (2) is partially closed in successive discrete transition steps.
公开号:BE1027005B1
申请号:E20195050
申请日:2019-01-30
公开日:2020-08-28
发明作者:Stijn Pittois；Kristof Martens
申请人:Atlas Copco Airpower Nv；
IPC主号:

专利说明:

à 1 BE2019 / 5050 Method for controlling a compressor to an unloaded Lo position.
The present invention relates to a compressor and | in particular on a method for controlling suction compressor at a transition from a load condition, | simply loaded, where the compressor is compressed gas, | for example compressed air, must supply a | 10 consumer network, to an unloaded state, in short 9 unloaded, whereby no compressed gas is taken off.
| The invention relates more specifically to a method for controlling a compressor but an unloaded condition, which compressor comprises a compressor element 9 provided with an inlet and an inlet tip, wherein in the unloaded condition a residual flow rate through the inlet to and 9 is drawn into the compressor element and blown off via a blow-off cylinder at an outlet of the compressor, and whereby for a transition from a load condition to the unloaded condition of the compressor, the inlet of the compressor element is partially closed off in successive discrete transition steps. the compressor element is not shut down and remains driven at a certain speed. Due to the fact that in that case the inlet is closed off, except for a few calibrated passages in the inlet hopper, only a limited amount of gas is drawn in with the residual flow rate and no pressure build-up in the pressure vessel of the compressor can be placed on the spot, since the gas just sucked in is immediately at the exhaust into the atmosphere.
In this way only a minimum of energy is needed to | 5 keep the compressor element running during no-load, 9 After a transition period, an equilibrium state | achieves where in the pressure drop a certain equilibrium pressure | is reached. By “unloaded” is also meant this 9 10 state of equilibrium.
The aforementioned calibrated passages are calculated on such that the achieved equilibrium pressure in no-load condition is as small as possible due to low energy consumption, but 9 LS is still great enough to achieve a sufficient level, for example, via a vice-circuit from the pressure vessel to the compressor element in the 9 compressor element. to guarantee the vice-function of liquid separated from the compressed gas, which is necessary for, among other things, adequate cooling and lubrication of the compressor element.
Zen transition from load to load is initiated when a working pressure in the consumer network falls below a minimum value selected and set by a user.
In most known compressors, the inlet valve is immediately fully opened when the operating pressure reaches the aforementioned set value and the relief valve is closed completely at the same time.
Sudden undesired temperature peaks can occur in the outlet of the compressor element, which can cause compressor failure, | 3 A solution to this is described in WO15035478, where ”9 the inlet valve is not opened immediately, but with a certain delay in the transition from no load to | charge.
This international patent application WOLS035478 | is therefore considered to be included = by [LD reference in the current description. in the capacity | that a solution in this International Patent Application 9 can be combined with the present invention 15. A problem, which, however, has not yet been solved, is a problem occurring at the inverse transition from the loaded to the unloaded state, for which the current The invention is intended. In this transition from loaded to unloaded, in the known congressors, when the desired operating pressure in the consumer network has been reached, the inlet valve is suddenly cut off and at the same time the relief valve gsopeno.
At that time, a pressure at the outlet of the compressor element is maximum and approximately equal to the set working pressure (except for the pressure drop between the outlet of the compressor element and an outlet of the compressor) and the pressure in the inlet of the compressor element is minimal and equal to a negative pressure, this causes the compressor element to draw in a small flow of gas DiijfL through the aforementioned calibrated openings in the inlet hopper,
A BE2019 / 5050 This means that at the moment of transfer from loaded to unloaded, when suddenly the inlet valve is closed and the relief valve is opened, the value of the | pressure ratio over the compressor element, in other words the value of the pressure ratio between the pressure at the outlet and the pressure at the inlet of the | compressor element, has reached a peak. 3 This can lead to high vibration levels due to periodic pressure pulses created by compressing the gas at the outlet of the compressor element and which are transferred, directly or through an elastic coupling, to rotating parts of the concressor element and a drive and of an eventusion | 15 Land gearbox between the drive and # compressor element, especially when the frequency of the vibrations coincides with the natural frequency of the rotating parts or a structure of the compressor.
This negative effect is usually all the more pronounced when the pressure ratio passed across the compressor element is greater, and can lead to unprecedented damage. The risk of unwanted damage is even greater when there is no elastic coupling between the drive and the compressor element.
This is the case, for example, when the elastic coupling is omitted in order to limit the length of the compressor or for the sake of cost savings or easier maintenance. The present invention aims to solve one or more of the aforementioned and / or other disadvantages. ,
more specifically for the problems in the transition from taxed to unstressed.
To this end, the invention relates to a method for control | S from a compressor to an idle state, wherein the [COMDYEssor includes a compressor element, walk 9 compressor element includes: 3 - an inlet and a controllable inlet tilt with a 9 tilt inlet, the inlet valve being configured to | 18 inlet of the compressor element can be partially KK | shut down; and 9 - an outlet and subsequently a discharge pipe which is connected to a downstream consumer network, 9 wherein the COMpressor is furthermore a controllable blow-off valve connected to the discharge pipe, 9 wherein the blow-off valve is closed in a loaded discharge position of the compressor and the inlet tilt is fully open, and where for a transition from the loaded discharge to the no-load condition the method provides for the following steps: - determining the working pressure in the consumer network: = when this working pressure reaches a set maximum working pressure, opening of the relief valve and the partial closing of the inlet of the compressor element by the inlet valve such that, after a transition period from the load condition to the unloaded condition of the compressor, in the unloaded condition a residual amount is drawn into and into the compressor element via the inlet ,
characterized in that the partial closure of the {initiation during the transition period in consecutive | discrete transition steps are performed.
/ 5 An advantage of the method according to the invention is that | by partially closing off the inlet in a number of 9 consecutive discrete transition steps During the 9 transition period, and consequently the suction of a flow rate F greater than the residual flow during the transition period, a lower negative pressure 9 is realized via the inlet of the compressor element, or thus, a greater absolute pressure in the # inlet is realized, compared to a situation 9 where, during the transition period, only a residual flow rate to and into the compressor element would be drawn in directly via the # inlet. During the transition from loaded to unloaded, the pressure in the outlet of the compressor element is approximately equal to the set maximum operating pressure in the consumer network, since this transition is initiated when this set maximum operating pressure is reached. At the same time, Loedoen of the invention indicates the absolute pressure in the inlet, reducing a peak in the pressure ratio between the pressure in the outlet and the pressure in the inlet at that time, with the beneficial effect of avoiding dangerous vibration levels resulting from excessively high peaks of the aforementioned pressure ratio. Due to the coarser drawn-in flow compared to the residual flow that is drawn in in a normal unloaded condition, an equilibrium pressure in a pressure vessel connected to the distribution will be higher than the normal equilibrium pressure in no-load and it is therefore necessary to adjust the song drawn-in flow in one or more transition steps. back to | 5 bring to the normal unloaded residual flow rate to reduce the 9 equilibrium pressure in the pressure vessel to its 9 normal equilibrium value in the loaded condition, with the aim of 9 using as little energy as possible | for the non-load driving of the compressor element.
| For determining a point in time of a next transition step, the method can additionally select the next step steps comprise: 9 - determining a pressure in the pressure vessel; 9 in - FOr elx transition steps, presuppose initialization pressure for the next transition step; - performing the next transition step when during the transition period the pressure in the pressure vessel becomes equal to or less than the predetermined initialisation pressure of the next transition step. The predetermined initialization pressure can be selected in advance such that immediately after performing the next transition step, a realized pressure ratio across the compressor element is less than a predetermined maximum pressure ratio. Alternatively, a simplified method can be used to determine the aforementioned point in time of a next transition step, which method provides that:
- A time interval is set for each transition step. Lot the following transition step: | - another transfer file is initialized after | vericon of the aforementioned time interval.
According to a preferred embodiment of the method according to the invention, there is extra in the | compressor element drawn in gas flow rate in a serste 9 transition position determined by a pressure in the inlet of | 10 the compressor element is required to immediately after performing the first transition step obtain an elised 3 pressure ratio that is smaller than the predetermined maximum pressure ratio, and this for a pressure # at the outlet that is equal to the set maximum: 15 working pressure from the consumer network.
9 This extra gas flow rate drawn into the compressor element can preferably be determined theoretically or experimentally in advance in function of a set maximum operating pressure in the consumer network. The gas flow that is additionally drawn into the compressor element in the first step is then variable and is the gas flow that was determined in advance for the set maximum working pressure at the moment of the transition from loaded to unloaded. For low values of the set maximum working pressure in the consumer network, the additional suction flow to be applied can be zero,
The extra gas flow rate drawn in in the first transition step is then variable and the gas flow rate determined in advance is 9 for the set maximum working pressure at the moment | of the transition from loaded to unloaded, 9 Alternatively, the additional gas flow rate drawn in 9 in the first step can have a fixed value that has been determined in advance 9 theoretically or experimentally in function of a | safe maximum value of the operating pressure to be set in the | 10 consumer network, which simplifies control. : Preferably, the reference is limited to iwee | 9 The invention also relates to a compressor 9 comprising a compressor element, which compressor element 9 is provided with: - an inlet and a controllable inlet valve with a valve inlet, wherein the inlet valve is configured to be able to shut off the inlet at one or more calibrated openings after: and - an outlet and subsequently a discharge pipe that is connected to a downstream consumer network, the compressor further comprising a controllable relief valve that is connected to the discharge pipe, wherein the compressor further comprises a control for controlling the inlet valve and the blow-off valve at a time from a so-called load condition to a current load condition of the compressor when the working pressure in the consumer network reaches a set maximum working pressure, whereby in the load condition the inlet tilt fully open | and the blow-off valve is closed, and 9 & in the no-load position the blow-off valve is open and the 9 inlet of the compressor element: through the inlet valve | is partially closed to, after a transition period of 9 the loaded condition but the unloaded condition of the | compressor, in the unloaded condition, through the inlet, to draw a residual flow rate to and into the compressor element, characterized in that the compressor is provided with means 9, on the basis of the control during the transition period, to remove the inlet of the compressor element in successive discreet | partially complete transition steps. Obviously, such a compressor according to the invention has the same advantages as the above described method according to the invention.
With the insight to better illustrate the characteristics of the invention, some preferred applications of a CT compressor and of a method according to the invention for the control of such a compressor for the transition from loaded to unloaded are described below, by way of example without any limiting character. , with reference to the accompanying accounts, in which: figure 1 schematically shows a compressor according to the invention in loaded condition; figure 2 represents the part indicated by the box FZ in figure 1:
il BE2019 / 5050 Figures 3 and 4 are corresponding figures, but with the compressor in unloaded state :;
: Figure 5 shows a series of graphs relating # to the time course of some | 5 operating parameters of the compressor of Figures 1 | and 2 at the transition from the loaded condition of [figure 1 to the unloaded condition of figures 3, 9 and 4; | figure 6 represents the compressor according to the invention 30 in an intermediate state between the taxed and | unloaded state of figures 1 and 3 and this after a first transition state of the method according to the invention; # figure 7 shows the time loco of the 9 15 operating parameters of figure 5, but then taking into account the intermediate state of figures 6 and 9 this superimposed on the graphs of figure 5 for comparison: the Elguren 8 and 3 two other alternative embodiments showing a compressor according to the invention. The installation shown in figure 1 relates to a compressor according to the invention, in this case a liquid-injectored screw compressor 1, which compressor comprises a compressor element 2 of a known writing type with a housing 3 in which two co-acting helical rotors 4 are placed. powered by a motor or the like not shown in the figure,
The compressor element 2 is provided with an inlet 5 which is closable by means of a zan-controllable inlet valve {6 with a valve inlet 7 which can be closed by means of a | suction line B is connected to an inlet filter 3 com | 5 drawing in gas, in this case air, from the environment, | The compressor element 2 is also provided with an outlet 9 and adjoining it a pressure line 11, which flows through a pressure vessel 12 with a liquid separator 13 therein and through a pressure vessel 12. The cooler 14 is in communication with a downstream 9 consumer network 15 for the supply of various pneumatic tools or the like, which are not shown here. 9 At the outlet 10 of the compressor element 2, | In case a non-return valve 16 is provided and a minimum pressure valve 17 is provided at the outlet of the pressure vessel 12. In the pressure vessel 12 a venting branch 18 is provided which opens out at the valve port 7 of the inlet valve and which can be closed by means of a blow-off valve 198 in the form of a controllable electrovalve, The screw compressor 1 is provided with a vine liquid circuit 20 for injecting liquid Zi, for example oil, into the pressure vessel 12 from this pressure vessel 12 into the compressor element 2 under the influence of a pressure vessel 12 for lubrication and / or or cooling and / or sealing between the rotors 4 mutually and the rotors 4 and the housing 3. This 20 cm liquid circuit contains an injector 22 or the like which is connected to the pressurized liquid 21 in an injection line 23 containing a liquid filter 24. the pressure vessel 12. The liquid 21 flowing from the pressure vessel 12 to the injector 5 22, can be fed through a thermostatic valve 25 fish branch pipe 26 through it | vioceistofkoceler 27 to maintain a temperature in the injection leidin | 23: In the example of the figures, a controlled # shut-off valve 28 is provided on the injector 72 to prevent fluid from returning from the compressor element 29 to the pressure vessel 12 and that fluid from the pressure vessel 12 | flow to the compressor element 2 during standstill 9 of this compressor element 2. The functions of the non-return valve 16 and of the shut-off valve 28 may alternatively also be included in the operation of the inlet valve 6, in which case there is no physical non-return valve 16 and no physical shut-off valve 28 should be provided. The inlet valve 6 is shown in more detail in Figure 2 and comprises a housing 292 in which a poppet valve 30 is movably disposed between a position as shown in Figure 1, corresponding to a loaded condition, the iniast 5 of the compressor element 2 is opened to the maximum, and a position corresponding to the unloaded condition in which the inlet 5 is closed to a maximum of 32 as shown in figure 4, except for some calibrated passages 33 and 34 in order to allow a residual flow Os dcor.
| The opening and closing of the inlet valve © is done in this | 5 is the case in known manner under the influence of a control pressure which is branched off, for example, via a control line 31 from a cover of the pressure vessel 12 and by means of a | control valve 32 or the like is left to close the inlet valve © or is closed to open the inlet valve 6, 3 in the bulkhead elevator 30 itself and in the housing 25 of the 9 inlet hopper 6 are the aforementioned calibrated passages, # 33 and respectively. 34, provided that ensure a permanent connection between the valve inlet 7 of the F inlet valve & and the inlet 5 of the compressor element 2 in order to be able to suck in a residual flow rate Os in a controlled manner when 9 the inlet valve 6 is closed as in the no-load condition | of Elgure 4, An electrical or electronic control 35 is further provided to regulate a working pressure pis in the consumer network 15 within a pressure interval that is limited by a minimum working pressure Dismn and a maximum working pressure Ciömax that can be read by the user of the screw compressor 1. and are entered in the control 35 and which is connected to a pressure sensor 36 for measuring or determining the operating pressure pis in the consumer network 15 for this purpose.
36 The controller 25 186 is further provided with a programming or the like to control the inlet valve 6 via the control valve 32 and the
; to control the relief valve 15 in such a way that when the operating pressure pis in the consumer network 15 falls below the minimum operating pressure Pismn by taking air, the screw compressor | When the inlet valve 6 is open and the blow-off valve 19 is closed as shown in FIGS. © and 2, until no more compressed fuel or gas is taken off and therefore the pressure is reduced. the consumer network 15. 9 10 From the moment the pressure reaches the maximum working pressure Oismax | When reached, the control switches from the loaded state to an unloaded state where the inlet valve 56 is closed and the vent valve 19 is opened as shown in Figures 3 and 4. 9 As a result, no gas is sucked in by the compressor element Z 9 which is still driven, except for a residual flow rate Qs which is sucked in and compressed via the calibrated passages 33 and 34,
This creates an equilibrium in the pressure vessel 12 rises transitional period with a constant minimum equilibrium pressure piss, the value of which depends on the selected calibrated passages 33 and 34, which are preferably chosen so that this minimum equilibrium pressure piu in unloaded is as low as possible. to minimize the energy required for the no-load drive of the compressor element 2.
This minimum equilibrium pressure pu is measured, for example, with the aid of a pressure sensor 37, the signal of which is fed back to the control 35. The screw compressor 1 | provided with means 38 to ensure that the | set operating pressure Dismax On the basis of the control 35, in a first transition position, the inlet 5 of the compressor element 9 2 can only be partially closed off in order to | 19 the residual flow Xp of the no-load condition of Figures 9 3 and 4 to draw in an additional flow rate AQ vis the inlet & to and into the compressor element Z and thus roughly draw in a flow rate $ in the compressor element Z that is greater than 9 the residual flow rate Qp which is sucked in unloaded via the calibrated 9 into passages 33 and 34. The means 33 in the case of figures 1 to 4 are formed by an additional bypass 29 with a calibrated opening to bridge the poppet valve 30 of the inlet valve 56 for drawing in air when the inlet valve 6 is closed, in this additional bypass 3% a controllable shut-off valve 40 being provided, in this case in the form of an electro-valve which communicates with the control 35.
Zen et cetera is shown in the graphs of Figure 5 which reflect the transition from loaded to unloaded with the additional bypass 39 not being opened and therefore no additional flow being drawn in according to a method conventionally used in the
À 7 BE2019 / 5050 transition from loaded to cnloaded and as described for example in WD15035478,
In this figure 5 the graphs of the working pressure = Dis in the; consumer network, the mass flow of gas © drawn in by the compressor element 2, the pressure pi in the pressure vessel 12, a {under pressure ps in the inlet 5 of the comoressor element 2, a pressure ratio De = Pız / ps between the two preceding | 10 absolute pressures pi2 and ps and this with the same time scale: This figure 5 illustrates a loaded state © 9 prior to the point in time te and an unloaded state D which is reached after a transition period E at a point in time Lo in which an equilibrium regime is reached. time tz the inlet valve 6 is sent from the eye position of fiquur 1 to a closed position of figure 3 and at the same time the relief valve 19 is opened. After the inlet valve 6 is closed, the suction flow is limited to the residual flow rate Calibrated via Je. The passages 33 and 34 are drawn in.
As a result, an underpressure is drawn into the inlet 5 of the compressor element 2.
By opening the blow-off skirts 19, gas is vented from the pressure vessel 12 during the transition period.
whereby the pressure Pi in the pressure vessel 12 gradually decreases 9 from a pressure pi which at the time is approximately equal to 9 the set maximum pressure Dismx in the consumer network: is to the minimum equilibrium pressure pim of the unloaded | condition D.
9 The graphs therefore show that at time Le the pressure # pisa in the pressure vessel is maximum and thus also a pressure rio | in the outlet 10 of the compressor element 2 and at the same time the | 18 pressure os in the inlet 5 of the compressor element 2 is at least 3, whereby the resulting pressure ratio Pr cp reaches a peak Ou at the time Ee. 9 When this peak De of the pressure ratio Dr is too large, 9 Lis, for example, greater than a maximum pressure ratio Prmax F as indicated in figure 5, this can precipitate a problem 9 in the area of unwanted vibrations as explained in the 9 introduction, A safe value For example, Pax can be determined experimentally or theoretically for a particular screw compressor 1. The value of the peak Pre can be determined, for example, or derived from measurements of the pressures pis and ps or similar related pressures.
Insofar as the peak Dre remains below the maximum pressure ratio Drmax, there is no risk of vibrations and no further actions need to be taken there to lower that peak Dr.
in the event that the measured peak prs indeed turns out to be large | than Prmaz, the method of the invention provides an additional first transition step in which the | moment tz the inlet 5 of the compressor element 2 further | 3 is opened, for example by opening the additional bypass 9 39 as shown in [figure 6. 9 As a result, the compressor element 2, the | residual debris On which is already drawn in via the calibrated passages 33, 9 lj and 34, as in the no-load condition D, 9 an additional flow rate AG drawn in via the additional bypass | 39, which results in a flow rate Gr opievert, 9 Its effect LE shown in the graphs of | 15 figure 7. 9 Because more compressed gas ends up in the pressure vessel 12 9, when the pressure vessel 12 is read-off in the 9 transition period E °, the pressure pr in the oruk vessel 12 will decrease less and will evolve to an equilibrium pressure pPiw which higher | then the aforementioned minimum equilibrium pressure Dim of figure 9 is 5 of the no-load condition of the screw compressor 1.
At the same time, less vacuum will be drawn into the inlet 5 of the compressor element 2 and thus the absolute pressure ps will be greater in the transition period E ".
This results in a reduced peak of the pressure ratio Pr which is now reduced Lot a value Dr gie, as shown in Figure 7, is less than the peak
9 Drs and less than the aforementioned maximum pressure ratio Prmax.
The value Pr for the pressure ratio immediately after taking the first transition step # 9 is equal to the | ratio of: 9 - ÊTUE m2 in the pressure vessel 12 which is currently Leg | nagenceg is equal to the set working pressure Dis in the consumer network 15, and, 9 20 - the lower pressure in the inlet 5 which is the function of the | size of the extra flow rate AQ, itself dependent on | a restriction in the additional bypass 39, 9 The extra flow rate AQ that is required to limit the | 15 pressure ratio pr to the maximum pressure ratio Ormes LS so a function of the set maximum working pressure Pismex and can for example be determined theoretically or experimentally in function of the set maximum working pressure Dismax-
2 The restriction in the additional bypass 39 can then, for example, be controllable in function of the set maximum working pressure Dismaz.Alternatively, a fixed restriction in the additional bypass 39 can also be chosen, which safety level is then selected in function of the highest possible adjustable maximum working pressure Disms in the consumer network 15,
It is clear that if a low set maximum working pressure Dismax poses no danger, which means that by BE2019 / 5050 the first transition step the maximum pressure ratio Drmax would not be exceeded without this transition step | an extra flow rate AQ is passed, which then this extra {step of opening the additional bypass 39 according to the | BL invention can be omitted. | The higher equilibrium pressure pie after performing the first 9 replacement step entails that the required 9 energy to power the screw compressor 1 in this unloaded | 10 transition-oriented E 'to keep it running is too big. Accordingly, the method according to the invention provides an additional second transition step to reduce the cC flow rate to the residual flow rate Qs of the no-load condition DF by removing the additional flow rate AG after a first transition period E 'F, for example by closing the additional bypass 32 back at a time ts. 9 After a second transition period ET ”this again leads to an equilibrium pressure that is equal to the equilibrium pressure Dia of the no-load condition D.
At the moment, when the additional bypass 35 is closed, a new peak Drs of the pressure ratio Dr is formed, which again must not exceed the maximum pressure ratio Prez.
If this is not the case, a third transition step may be inserted and, if necessary, further transition steps, whereby the flow rate drawn in via the inlet 5 is reduced at each co-passage step, for example by further closing the additional bypass 35 or by providing several additional bypasses 39 of which at each transition step one or more {are at least partially slaughtered. 9 In the case of figure 7, two transition steps 9> are sufficient, which, as it were, splits the transition period E into | Two shorter transition periods E ”and E”. # The time Ue ”of the second transition step can be determined, for example, on the basis of an increase of 9 the pressure Di in the pressure vessel 12 or an injection pressure pa at the # injector 22 or the pressure Mio at the outlet 10 of the 9 compressor element 2 such that the second transition stage 9 is performed at the time tz: that this measured pressure | has dropped to a predetermined safe initialization pressure LS Dimax DÉ Dazeaz as shown in figure 7, On the cgenbiik tg, by closing the additional byvass 39, the pressure ps in the inlet is suddenly reduced 5 suddenly, causing the pressure ratio D: to suddenly rise to the new peak Dre, The predetermined initialization pressure Dismx 19 is chosen such that immediately after performing the second transition step cp the moment Le the new peak pm is smaller than the aforementioned predetermined maximum pressure ratio Drmax- If no pressures are measured, the Lijdetip can alternatively be determined by by means of a timer with a programmed time interval twrts between the first transition step and the next transition step. For example, the eline time interval can be determined experimentally.
| Enjoyed during the transition period from taxed to untaxed | It is preferable to drain the pressure vessel 12 as quickly as possible biazen to keep the total resulting transition period E 'and HE ”as short as possible for reasons of {energy saving, In this transition period the pressure is pi: | After all, in the pressure vessel 12 greater than the minimum: id equilibrium pressure Dim of the unloaded condition D.
By keeping this transition period as short as possible, there will be only little difference between the energy consumption in the facade of the invention with a transition in two transition steps compared to the energy consumption without applying the invention with a transition in one transition step. additional bypass 39 can also be used for the application of the invention described in WO15D35478 for the transition from unloaded to loaded at a time when the operating pressure pis in the consumer network falls below a set minimum operating pressure Dismn. In this case, the control 35 will have to be provided. an algorithm to close the shut-off valve 19 during a transition from no load to load and keep the inlet valve € initially closed and only open with a certain delay and to open the bypass 39 during this delay to reduce the pressure in the pressure vessel 12 gradually and only open the inlet valve 6 when the pressure Pi in the pressure vessel 12 has reached a set minimum limit value Dızmin that is sufficient on | temperature peaks to be avoided because of cnsufficient | liquid injection. 9 This means that the same device can be used | for the prevention of temperature peaks during the | transition from untaxed to loaded as before occurrence | of peaks of the pressure ratio The during the transition from 3 10 loaded to unloaded, This only requires a pleasant | steering. 9 An alternative embodiment of a screw compressor L according to the invention is shown in Figure 8, which differs from the embodiment of Figures Lo and 3 in 9 in that the bypass 39 in this case connects the inlet 5 of the compressor element 2 with the pressure vessel 12 in 9 positions of the inlet 7 of the inlet valve 5. The controllable valve 40 in this bypass 39 allows to decrease the extra flow AU, at the transition from loaded to unloaded in this case, from the pressure drop 12 Here, the peak pre of the pressure ratio pr will be lower than in Figure 7, but a curve for the pressure Di1 in the pressure vessel 12 will decrease less rapidly to the equilibrium pressure piu as a function of time t.
The extra flow rate AQ can also be realized without an additional physical bypass 33 but by not completely closing the inlet lift 6 at the most extreme transition step,
| as shown in figure 2, in order to draw in the extra flow rate AQC through the inlet 5 into / the compressor element 2 during the first transition period B 'and to close it further at the moment of the second transition step, | It goes without saying that the invention is not limited to inlet valves 6 as shown, but is also expandable | to other types of valves, such as butterfly valves or the like, | 10 | It is clear that, depending on the type of inlet valve 6 and 9 exhaust valve 19, different means 38 can be used: during the transition from loaded but unloaded 9 to initially temporarily allow an extra flow rate AQ through.
9 Thanks to the invention, any vibration peaks | is avoided or the vibration image is adjusted, which can allow the compressor element 2 to be driven by a motor via a rigid connection without the intervention of a flexible coupling. The present invention is by no means limited to the liquid-injected screw compressor described in the foregoing and shown in the figures and to a method according to the invention used therein 29 for controlling the transition from loaded to unloaded, but can be realized according to all kinds of variants without going outside the scope. of the invention.

权利要求:
Claims (1)
[1]
Conciusies, | 1, - A method of controlling a compressor to | LD is a no-load condition, where the compressor has a | compressor element {2}, which compressor element (21 | is provided with: - an inlet (5) and a controllable inlet valve (6) with a 9 valve seat (7), wherein the inlet valve (6) is configured 9 10 around the inlet ( 53 of the compressor element {2} | can be partially closed off; and 9 - an outlet (10) and subsequently a pressure pipe 9 (11) which is connected to a downstream consumer network {15}, wherein the compressor is furthermore a controllable blow-off valve (19) which is connected to the discharge pipe (11), wherein in a loaded condition of the compressor the exhaust valve (19) is closed and the inlet valve {6} is fully open, and ZU whereby for a transition from the loaded condition to the unloaded Loestand the method provides for the following steps: - determining a working pressure {ns} in the consumer network (15); 25 - when this working pressure {pis} reaches a set maximum working pressure (Pismas), opening the relief valve ( 19) and the part passed through the inlet valve (6) closing off the inlet (5) of the compressor element {2} such that, after a transition period from the load condition to the unload condition of the compressor, in the unload condition via the inlet (5; a residual flow rate (Os) to and into the compressor element (2) is drawn in, {characterized in that {the partial closure of the inlet (5: during the transition period is carried out in successive discrete transition steps. {2.- The method according to claim 1). 1, characterized 9 in that in a first transition step the inlet (5) of the compressor element (2) is partially closed off 9 such that, in relation to the aforementioned residual flow rate (On), an additional gas flow rate (AQ) via the inlet {5 } is allowed to pass through, # and in each dasroiling transfer step the inlet (5) 9 is continued each time to suck less flow through the inlet {5} to and into the compressor element (2).
The method according to any one of the preceding claims 1 or 2, characterized in that a gas flow rate that is drawn into and into the compressor element {2} via the inlet (5) is controlled by increasing or decreasing the inlet gate {6). shut down,
The method according to claim 2, characterized in that the inlet valve (6) has an end position corresponding to the aforementioned residual flow rate {Qs}, that in one of the successive discrete transition steps the inlet valve (6) is driven to a first position in which the inlet valve {6} is not completely closed until this end position in order to draw in a gas flow to and into the compressor element {2} that is greater than the residual flow (Os), and that the
: 28 BE2019 / 5050 | inlet valve (6) is further closed in at least one of the subsequent transition steps up to the end position. 9 5. The method according to any of the preceding claims 1: 3 to 4, characterized in that a gas flow rate passing through the inlet {5} to and singing is sucked into the compressor element (2), is controlled by the inlet (53 of the: compressor element {2}, whether or not via one or more additional closable bypasses (393; to be connected with the tilting hole {7) of the inlet valve {6}.
The method according to claim 5, characterized in that | that before the transition from the loaded state to the unloaded state, the inlet (5) of the compressor element {2) is communicated via the one or more additional closable bypasses (33) with the valve inlet {7} of the inlet valve (6) , and that at least one of the additional lockable bypasses (39) is at least partially closed during at least one of the consecutive discrete transition steps,
The method according to claim 1 or 2, characterized in that the residual flow rate {0} corresponds to a minimum gas flow rate required to maintain a minimum equilibrium pressure (pi) in a pressure vessel (12) connected to the pressure line {11}. B, The method according to claim 7, characterized in that a gas flow rate that is supplied via the inlet (5: to and in the compressor element (2), is controlled by the inlet {5} of the compressor element {2}, whether or not via
= 9 BE2019 / 5050 one or more additional closable bypasses (39) to be connected to the pressure vessel {12}, {$. The method according to claim 8, characterized in that | 5 that before the transition from the loaded state to the no-load state, the inlet (5) of the compressor element 9 {2} is communicated via the one or more additional closable bypasses (39) 3 with the pressure vessel {12}, and that | at least one of these additional closable bypasses (353 9 LG is at least partially closed during at least one of the: consecutive discrete transition steps. 9 19, - The method according to any one of the preceding claims 9 7 to 5, characterized in that the method additionally includes the | 15 comprises the following steps for determining a point in time [of the following transition step: - determining a pressure {pu} in the pressure vessel (153: - for each transition step an initialization pressure (presupposing Dirmax! For the next transition step; - performing the next transition step when during the transition the pressure {c12) in the pressure drop (12) becomes equal to or less than the predetermined initialization pressure (Din! for this next transition state.
il. ” The method according to claim 10, characterized in that the predetermined initialization pressure (Pi7ra) is chosen such that immediately after the execution of the next transition step, a realized pressure ratio {gp} across the compressor element {2} is smaller than a predetermined maximum pressure ratio {Pra}.
12. The method according to claims 2 and 11, characterized in that: the extra gas flow rate (AQ) in the first | The transition step is determined by a pressure {ps} required in the 9 inlet (5) of the compressor element (2) to # 2 immediately after outputting the first transition step 9 to obtain a realized pressure ratio {pr} that | is smaller than the predetermined maximum pressure ratio 9 (Prmex :; and this for a pressure (pio) at the outlet (10) that is 9 equal to the set maximum working pressure {DiSna:} From 9 12 the consumer network (15), 9 13 The method according to claim 12, characterized in that the extra cas flow rate (AQ) is theoretically or experimentally determined in advance as a function of the set maximum operating pressure (Pimex} in the consumer network (15). according to claim 13, characterized in that the additional gas flow rate (AQ) is variable.
The method according to claim 13, characterized in that the extra gas flow rate {AQ} has a fixed value. is. The method according to any one of the preceding claims L to 15, characterized in that the method also comprises the following steps for determining a time point of a next transition step: - setting a time interval vocron Le for each transition step until the next transition step; - performing the next transition step after expiry of the aforementioned time interval,
| L17. The method according to any of the preceding claims 1 to 16, characterized in that the partial closure of the inlet {5} during the transition period is carried out in only two consecutive discrete transition steps [5].
9 LB. A compressor comprising a compressor element (23, # which compressor element (2) is provided with: | - no inlet (5) and a controllable inlet valve {6} with a valve inlet (7), the inlet pipe (6) being confiqurated 9 to be able to close the inlet (5) with one or more | calibrated openings (33, 34} after; and 9 - an outlet {10} and then a discharge pipe # (113, which is connected to a downstream consumer network 9 15 ( 153, 9 wherein the compressor further comprises a controllable venting valve # (19) connected to the discharge line (11), 9 the compressor further comprising a control (25; for controlling the inlet valves (6; and the venting valves) {19} with a transition from a so-called load condition to 9 c and a so-called no-load condition of the compressor when # a working pressure (Pis) in the consumer network {153 a set maximum working pressure {Dismax) reaches, whereby in the loaded condition the inlet valve (6 ) is fully open and the blow-off valve (19) is closed and in the no-load condition the relief valve (19) is open and the inlet {5} of the compressor element {2} is partially closed by the inlet valve (6) to, after a transition period from the loaded condition to the loaded condition of the compressor, in the unloaded state via the inlet (5), a residual flow rate (On; to and into the compressor element (2), | characterized in that the compressor is provided with | means (38) based on the control {35} during the | 5 D transition period the inlet {5} of the compressor element | {2} partially close 9 in successive discrete transition stages. The compressor according to claim 18, characterized in that | 12 that the means (38) are configured to partially close off in a first # transition step the inlet (5) of the compressor segment (2): such that an extra flow rate (A0 via the 9 inlet {5} is passed through, and in each subsequent transition step the inlet (5) has to be closed further each time in order to draw in less and less flow through the inlet {5} to and into the compressor element {2}.
20. The compressor according to claim 1 or 19, characterized in that the means (38) are configured to close the inlet valve (6) more or less on the basis of the control {35}. see. ” The compressor according to any of the preceding claims 18 to 20, characterized in that said means (38) comprise one or more additional closable bypasses (39) configured to form a connection between the inlet {5} of the compressor element (2). ) and the valve seat 17} of the inlet valves (6), wherein in these additional closable bypasses {3833 a controllable shut-off valve {40} is provided.
22. The compressor according to any of the preceding claims 18 to 21, characterized in that the compressor further comprises a {pressure vessel (12), which pressure vessel {12} is connected to the | pressure pipe {11}, where the means {38} such | 5 are configured that in the idle state a | residual flow {Up} to and into the compressor element {21, which is overshadowed by a minimum gas flow rate that is required to maintain a minimum equilibrium pressure (m2) in the pressure vessel (12), | 23.- The compressor = according to claim ZE, characterized in that the said means (38) comprise one or more 9 additional closable hypaxes (39) which are configured to form a connection between the inlet (5) of the compressor element. (2} and the pressure vessel 9 (12), wherein these additional closable bypasses (232) 9 are provided with shut-off valve {403 that can be controlled by the control {35}.
24.- The compressor according to claim 21 and 22 or claim 23, characterized in that the control {35} is provided with an algorithm for switching from the unloaded state to the loaded state of the compressor when a pressure (pis) is the pressure vessel (12) is smaller than a set minimum limit value {D17min) + keep the inlet tilt {6} first closed for a certain delay period and only open afterwards: and during this delay period at least one of the additional lockable bypasses (359) oven to allow the pressure in the pressure vessel {12} to gradually rise and to open the inlet valve (6} only when the pressure {ni} in the pressure vessel {12} has reached the set minimum {limit value (Dızmin).
25. The compressor according to claims 22 to 24, characterized in: that the control {35} and is electrical or 9 electronic control and that the inlet tilt (6) and the | The exhaust valve (19) can be pneumatically controlled by an electrovalve that is connected to the pressure vessel {12}. : LO 26.- The compressor according to any one of claims 22 to 25, 9 characterized in that a pressure sensor (37) is provided to measure a pressure {az in the pressure vessel {12} and that the control (35) is such is that during the transition period a 9 transition step is performed when a measured pressure in the pressure drop {12} becomes equal to or smaller than a predetermined initialization pressure (Dismss}. zi. "The compressor according to claims 16 to 26, characterized in that that the control (35) is provided with a timer with set time intervals between the successive discrete transition steps for performing these successive discrete transition steps.28 The co-sensor according to any one of claims 16 to 27, characterized in that the compressor has a fixed speed The compressor according to any one of claims 18 to 28, characterized in that the compressor is provided with a 36 drive for the compressor element (2) wherein there are loops for the compressor element. {2} and the sand drive is not provided with an elastic coupling,

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同族专利:

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公开号 | 公开日

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BE1027005A9|2020-10-14|

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WO2020157587A1|2020-08-06|

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US20220074414A1|2022-03-10|

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CN111502996A|2020-08-07|

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TW202043624A|2020-12-01|

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CN212028063U|2020-11-27|

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CN111502996B|2022-02-08|

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BE1027005B9|2020-10-19|

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BE1027005A1|2020-08-21|

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EP3918201A1|2021-12-08|

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法律状态:
2020-10-12| FG| Patent granted|Effective date: 20200828 |

优先权:

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申请号 | 申请日 | 专利标题

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BE20195050A|BE1027005B9|2019-01-30|2019-01-30|Method of controlling a compressor to an unloaded state|BE20195050A| BE1027005B9|2019-01-30|2019-01-30|Method of controlling a compressor to an unloaded state|

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PCT/IB2020/050134| WO2020157587A1|2019-01-30|2020-01-09|A method for controlling a compressor towards and unloaded state|

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EP20700955.6A| EP3918201A1|2019-01-30|2020-01-09|A method for controlling a compressor towards and unloaded state|

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US17/421,836| US20220074414A1|2019-01-30|2020-01-09|A method for controlling a compressor towards an unloaded state|

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TW109102402A| TW202043624A|2019-01-30|2020-01-22|A method for controlling a compressor towards an unloaded state|

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CN202020146341.0U| CN212028063U|2019-01-30|2020-01-23|A kind of compressor|

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CN202010076002.4A| CN111502996B|2019-01-30|2020-01-23|Method for controlling a compressor towards a no-load condition|